Sample questions

CWI Sample Questions

Review public sample questions before opening the interactive free practice test.

Sample 1

What is the main job of a welding inspector?

  1. Accept welds whenever their surface appearance is uniform
  2. Change the qualified procedure to match completed production work
  3. Base acceptance on production urgency instead of governing criteria
  4. Evaluate welds against applicable requirements and documentation

Answer: D. Inspection work involves comparing observations and records against applicable requirements.

Sample 2

How should an inspector use a welding symbol during visual inspection?

  1. Compare the completed weld's side, type, dimensions, contour, and supplementary requirements with the drawing
  2. Treat the tail as the arrow-side indicator for every symbol
  3. Use the symbol as proof that the weld is acceptable without examination
  4. Ignore dimensions once the basic weld type is recognized

Answer: A. A welding symbol communicates specified weld requirements that must be compared with the completed work.

Sample 3

Which welding discontinuity is made of gas cavities in weld metal?

  1. Overlap
  2. Porosity
  3. Arc strike
  4. Undercut

Answer: B. Porosity is trapped gas in the weld metal and is commonly described as rounded cavities.

Sample 4

Which NDE method uses high-frequency sound to evaluate internal reflectors?

  1. Liquid penetrant testing
  2. Magnetic-particle testing
  3. Ultrasonic testing
  4. Visual testing

Answer: C. Ultrasonic testing introduces high-frequency sound and interprets reflections from internal interfaces or discontinuities.

Sample 5

What does a weld symbol help communicate?

  1. The measured acceptance result after welding is complete
  2. The welder's qualified range for every process and position
  3. The base metal's chemical composition and heat treatment
  4. Weld requirements on a drawing

Answer: D. Weld symbols communicate design and fabrication requirements.

Sample 6

Why are discontinuity terms important?

  1. Inspectors need common language for observations
  2. They replace measurement and applicable acceptance criteria
  3. They establish acceptance without identifying the discontinuity
  4. They make every visible indication automatically rejectable

Answer: A. Common terminology helps inspectors describe and evaluate weld conditions.

Sample 7

What does undercut describe?

  1. Weld metal extending beyond the toe without fusion to the base metal
  2. A groove melted into base metal next to the weld toe and left unfilled
  3. A rounded cavity formed by gas trapped in the weld metal
  4. Failure of weld metal to reach the required joint penetration

Answer: B. Undercut is a weld-toe discontinuity where base metal has been melted away and not filled.

Sample 8

What is the role of acceptance criteria?

  1. Make every observed discontinuity an automatic defect
  2. Permit rejection based solely on an inspector's personal preference
  3. Define whether observed conditions meet requirements
  4. Replace measurement whenever a discontinuity is visible

Answer: C. Acceptance criteria help determine whether a condition is acceptable under the applicable standard.

Sample 9

Which answer best describes visual inspection?

  1. A destructive test that bends a removed weld specimen
  2. A chemical analysis that identifies filler-metal composition
  3. A volumetric examination that locates every buried discontinuity
  4. Observation of accessible weld and work conditions

Answer: D. Visual inspection is one inspection method and does not replace every other requirement.

Sample 10

What does a WPS describe?

  1. Welding variables and instructions for making the weld
  2. The individual welder's demonstrated performance range
  3. The final acceptance status of every weld made on a project
  4. The actual test variables and results recorded during procedure qualification

Answer: A. A welding procedure specification gives the variables and instructions used to make a weld.

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CWI Sample Questions with answer explanations and a link to the interactive CWI Practice Test free practice test. The site includes practice paths for EPA 608, CDL, IBEW aptitude, journeyman electrician, CWI welding inspector, NASCLA, NCCCO, NHIE, and plumbing license exams.

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